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What he’s doing when he’s not doing this. I’ll clean it up tomorrow, maybe. Tired.

The A-12 Morass

Background

The A-12 Avenger II, envisioned as a long range, stealthy, medium attack bomber, was intended as the replacement airframe for the aging A-6E Intruder aboard US Navy aircraft carrier flight decks. Almost from its inception in 1984, it was naval aviation’s top acquisition priority – right up until the moment that Secretary of Defense personally intervened to kill the program in early 1991.

The story of how such a high priority acquisition program foundered on the rocks of project mismanagement is very nearly a Greek tragedy: No one is a hero, everybody suffers, and the tale never quite seems to end.

Characterizations and Disputes

J. Ronald Fox takes up the tale in 2003, well after the last throat has been cut, but while the blood debt is still being weighed. Writing for the National Defense Magazine in January of 2003 – twelve years after the Navy terminated the program for default – Fox, who in the interest of full disclosure reveals that he was a consultant to the contractors during litigation, argues that the Navy should have categorized the termination for the convenience of the government, rather than due to a default, or lack of performance on the part of the vendors.1 This not only harmed the contractors, who had invested significant organic sums in research and development costs under the terms of a fixed-price contract, it was harmful to the industry at large. One supposes that Mr. Fox’s conclusions are broadly representative of those within his selected industry forum.

Broadly, Fox raises three objections to the OSD’s characterization of the program’s termination by contractor default:

1) That the fixed-price contract was inappropriate to the program risk, and never should have been negotiated in that way, given the risks.

2) That the Navy’s uniformed program managers bear most of the blame for the cost and schedule shocks delivered to the Secretary of Defense, shortly after he had testified to Congress on the

program’s good progress.3) That those shocking scheduled milestone failures and cost overruns were characteristic, and should not therefore be held against the companies.

Analysis

It is certainly true, as Fox asserts, that using a fixed-price contract vehicle for what was in many ways “push” technology was probably a mistake. He points out, “(A) fixed-price contract makes sense for government and industry only under two conditions: (1) The risks or uncertainties in the work to be performed can be so reduced that the contractors can reasonably estimate schedule, cost and technical performance, and (2) the military sponsor will be able to control the innovation tendencies of its scientists and engineers.” (Fox, 2003).

The first condition was certainly not true. Not only were the selected contractors feeling their way along a darkened technological corridor -

“The technology for manufacturing composites, especially for the complex shapes of an airplane, was state-of-the-art. General Dynamics and McDonnell Douglas had to develop the technology during full-scale development because they had limited experience in building large structures using composites. The program also experienced problems with its complex Inverse Synthetic Aperture Radar system, as well as delays in its advanced avionics components.”2

They also were in competition between one another for another acquisition program, the Advanced Tactical Fighter, reducing the requisite amount of information sharing – and trust – required for program success.3

Although no direct evidence of “requirements creep” was found, the aircraft design did suffer from the classic aviation program challenges, weight gain and schedule slip: By the time it was cancelled, the design was nearly 8,000 pounds overweight, and a year overdue. Worse, firm evidence of the program’s difficulties only came to light shortly after the completion of a Major Aircraft Review, whose optimistic results had just been briefed to Congress by then-Secretary of Defense Dick Cheney4, embarrassing the SECDEF in front of his erstwhile colleagues in the House of Representatives.

Fox has a good point on the threats represented by fixed-price contracts, but it is not quite so dispositive as an industry advocate might hope: For one thing, there are two parties to any contract, and the General Dynamics and McDonnell Douglas team signed up to the fixed-price regime willingly, having posted the winning bid. Their entrepreneurial eyes should have been wide open to both risks and rewards. In fact, their apparent insouciance after receiving what ought to have been a heart-stopping, 17 December, 1991 “show cause” letter from the Navy’s Assistant Commander for Contracts was attributed to a complacent expectation of a government bailout5 – a bailout whose prospects should have seemed more objectively doubtful, given the politics of post-Cold War budget pressures on a $5billion acquisition project in a presidential election year. And, although it is true that the program’s complexity unfolded over time, neither the contractor, nor the uniformed Navy program manager were forthcoming about the nature and scope of the program’s challenges until far too late in the process.

The Program Manager, Navy Captain Elberfeld, contributed directly to the program’s demise, probably out of a characteristically cheerful military optimism, so useful when motivating subordinates to Herculean efforts, but so harmful if actually internalized by a manager supervising contracts. He routinely reported to his up-echelon command that the program was “on track,” even as weight blossomed and milestones were irretrievably missed.6 He cannot shoulder the blame alone, however as the contractors also had apparently irresistible contractual incentives to report progress they had not actually achieved:

‚ÄúMoreover, the aerospace contractors, who had sustained financial setbacks because of government defense cuts, were under pressure from upper management to maximize cash flow. They relied heavily on progress payments given at various points in the development process, (Navy counsel) Beach said. “Such pressure would create an incentive to be optimistic,” since progress payments would be reduced if the contractor or the government estimated an overrun, said the Navy lawyer. Beach also said that the progress payments were poorly scrutinized by the government. In one instance, the Navy signed off on three contract line items, even though work on each was not yet complete. Payments were also approved for work that was substantially below requirements, Beach said.‚Äù Consequently, the contractors, with approval by the Navy, “fostered the illusion that internal program milestones had been successfully passed” when critical elements of the contract “had, in fact, only been pushed downstream.”7

Putting aside the issues of schedule slip and weight growth, Fox also attempts to puncture DOD’s expressed concerns about cost overrun – the program was already $1bil over the fixed price ceiling before the first aircraft broke traction with the earth. Fox avers that the program’s cost growth was in line with other programs:

“The General Accounting Office has found that ‘according to cost and schedule data from 93 major acquisitions started since 1975, the acquisitions overran original schedule estimates by an average of 24 percent.’ Defense Department studies have concluded that ‘weapon system development projects typically overrun costs by 20 to 40 percent.”8

While painting in vivid strokes the rational behind the government‚Äôs perennially doomed preference for fixed-price contracts, this does not conceal the fact that while it is technically true that the program was ‚Äúonly‚Äù a billion dollars over its fixed price ceiling of roughly $4bil – a 25% overrun – it is also true that, as late as January of 1991, no one could tell Secretary Cheney how much more the program would eventually cost. The contractor had in fact insisted upon renegotiating the terms of the contract during the previous month, when the scope and scale of the program‚Äôs difficulties became manifestly obvious, saying that ‚Äúunder the terms of the existing contractual arrangement is not possible, or equitable, or authorized by law.‚Äù9

OSD’s decision to terminate by default was immediately contested by the contractors, who initially received some support from the courts. In 1996, a federal court ruled that OSD had improperly terminated the contract for default, and converted the decision into one for the convenience of the government – a classification that would enable the industry team to recoup most if not all of their lost investments, plus, in a later, related decision, interest on amounts owed.10 Later appeals courts reversed that decision upon government appeal, remanding the case back to lower jurisdiction. In 2001, the Court of Federal Claims upheld the government’s characterization of defaulted performance due to the contractor’s schedule failures.11 As Mr. Fox’s 2003 article demonstrates, legal maneuvering continues.

Summary

The only winners in this tale are those that may profit from the wisdom gained through other people’s misfortunes. It is probably true that the contractor team had a comfortable, Reagan-era expectation of being bailed out of their budgetary difficulties – after all, this was the Navy’s number one aviation acquisition program – where else was the service to go? And it is certainly true that the Navy’s acquisition professionals failed in their task of 1) ensuring that the program was efficiently executed or, 2) failing that, notifying senior civilian leadership in time to make educated and deliberate decisions.

It is probably also true that OSD, recognizing a sharply reduced threat environment in the post-Cold War world, while also facing sharply increased budgetary pressures and looking under the cushions for money, seized on the chance to kill a floundering program that had fallen well behind schedule and come in well above cost in a manner calculated to minimize further expenditures of good money after bad.

Given all this, the fact remains that the industry team pitched the lowest bid, and having won the competition based on price, willingly entered into a fixed-price contract, set schedule milestones and failed to achieve them. While Mr. Fox may have a point that industry has a right to expect better management from the Navy’s uniformed representatives, it is certainly true that the taxpayer has a right to expect a better return on investment after $5bil than a cardboard mockup and pleasant promises of future performance.

The Navy’s opportunistic characterization that the contractors were in default may well have had the unfortunate effect of increasing fear and distrust throughout the defense industry . The reverse course, wherein a contractor may bid at whatever cost he thinks will win the award, certain that the taxpayer will bail him out later if he falls behind, cannot be considered an improvement over that decision, however.

[1] Fox, J.R (2003). A-12 Termination Sets Harmful Precedent for Defense Programs, National Defense Magazine, pdf, found at http://www.nationaldefensemagazine.org/issues/2003/Jan/a-12.htm

[2]A-12 Avenger II Advanced Tactical Aircraft (ATA) – 1983-1991, Global Security.org (2005), from http://www.globalsecurity.org/military/systems/aircraft/a-12.htm

[3] Montgomery, D (1991, April), How the A-12 Went Down, Air Force Magazine Online, Vol. 74, No. 4, from http://www.afa.org/magazine/1991/0491down.asp

[4] Ibid

[5] >(Montgomery, 1991)

[6] (Ibid)

[7] > (Montgomery, 1991)

[8] (Fox, 2003)

[9] (GlobalSecurity.org, 2005)

[10] McDonnell Douglass and General Dynamics Corporations v United States of America, US Court of Federal Claims No. 91-1204C, filed 20 February 1998, found at http://www.fas.org/man/dod-101/sys/ac/docs/91-1204C.html

[11]Fried Frank (September 2001), Government Contracts Alert – Flash Alert, found at http://www.ffhsj.com/govtcon/ffgalert/gcarch/fa010901.htm

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10 comments to Homework

  • ASM826

    Concise, informative, tragic.

    The only thing that makes this less a disaster is the fact that there is no existing threat that our current fleet aircraft cannot meet. Today’s problem is a fanatic with a backpack and a detonator. Now, find a new way to command detonate IED’s prior to rolling up on them and the ARMY and Marines will be lined up at your door.

    Semper Fidelis,
    ASM826

  • A couple of other observations re. the flying dorito chip:

    * That it was a compartmentalized development program did not help — when only a (relatively) small number of people are read into the program, fresh thought/scrutiny usually suffers. That it was pretty much confined to the VA(M) mafia certainly did not help either. (OK, translation for you nuggets — back in the day there used to be VA(H)-Heavy Attack, VA(M)-Medium Attack and VA(L)-Light Attack. With the demise of the A-3/A-5, VA(H) went away and the M and L were dropped from common use, hence A-6’s (medium attack) and A-7’s (light attack) generally fell under the broad VA descriptor.)

    * As the VAW rep on the CNAL staff in the late 80’s, it was clear to me that the program was in big trouble — and I wasn’t read in (see point 1 above). When I caught wind that an AEW variant was in the works as part of an overall “let’s try and generate savings by using the airframe to replace all the other fixed wing assets in the airwing” I knew then it was only a matter of time. Consider — this was going to reduce by 1/3 the E-2’s back-end maning at the very time our missions were increasing and workload on us moles was growing, exponentially. The radar would not provide 360 deg coverage as it was a retractable antenna (would cover only 270 deg) thereby requiring 2 doritos on station to provide coverage that barely met what our 1950’s technology E-2s were already providing. Because of space constraints tehre was little room for growth, especially where comms gear was concerned – another step backward. And the list went on.

    * Having spent the better part (OK, almost all) of my ground jobs in aviation maintenance I had a pretty good idea of what it was like to work on these beasts in the CV-ops environment, and not just with Hummers. The idea of trying to maintain LO capability while dealing with composites, special paint (anyone remember the the first years of low-IR paint in the CV environment — I do and I’ve got the photos, it wasn’t pretty) much less the various doors/access panels for wing folds, refueling probes, etc. seemed almost comical, were it not for the cost monetary and otherwise it was going to entail.

    I think there was too much of one community’s participation/obsession with this abortion which significantly contributed to the failure along with those listed in the cited article. The “gotta have it” at any cost — dollar-wise and imnpact on other communities; was palpable.

    This wasn’t the first sinkhole that Navy aviation dollars have been pured down — just checkout some of the Flightdeck Friday offerings (hello F7U, F6U,…) and won’t be the last (jury is still out on the Osprey, but count me a skeptic). It did however, damn near mortally wounded naval aviation and certainly led to an earlier death for the Tomcat (no $ for Tomcat21) and an A-6F, not to mention delaying programs that would have fielded an upgraded E-2 almost a decade earlier.

    As is plainly evident, I suppose, there is no love lost in this quarter for the dorito. We continue to pay the cost through today for this misadventure — let’s hope the lessons learned are being applied to JSF (I wonder though…)
    -SJS

  • Lex, 1st rule for a contractor on a fixed price contract is CONTROL COSTS. 2nd rule is to MEET THE SCHEDULE. If the prodict is not perfect at delivery it can be repaired in the next phased delivery. Too much repairing breaks rule #1.

    If both parties to a Firm Fixed Price (FFP) contract manage to the letter then risk to the parties is mitigated. As a result there may be NO PRODUCT, proving that the contract vehicle and/or its specs were incorrect.

    Too many failures of FFP contracts is because the Govt and contractor both failed to manage the contract. Termination for the convenience is the norm when specs don’t match contract type or requirements creep exceed change order budgets. Termination for default means contractor broke rule #1 and/or #2.

    You can contract for anything using FFP contracts; however, their use doesn’t necessarily mean that a usable product will be delivered. Identifying that eventaulity early on is one of the goals of the FFP contract.

  • P.S. Can we get the preview button back for us fat-fingered mis-typists :)
    “tehre” = there
    “pured” = poured

    -SJS

  • Brian

    I remember being in the 4-week fire-hose PM course in DC back in 1993 when I first checked into NAVAIRSYSCOM. The A-12 program was being picked apart in the classes as the classic example of how not to control your project. I don’t remember a lot of details about it any more, but I clearly remember the sick feeling I got when I learned how far the contractor had gone in making it appear like something was really being built, and how poor the government oversite was. If you’re studying it in depth I’m sure you’ll get the same sick feeling. What a waste.

    And I agree with SJS on the impact the A-12 had on Naval Air – budget battles for the E2 program were fierce in the days I was there. Watching the A6 die and seeing that the F14 struggle was disheartening to say the least. By the time I left it was all F18 all the time. I felt the tac towards a single multi-mission platform was narrow-minded, but the A-12 seemed to have forced that on us. Oh, and the political fallout from Tailhook at that time didn’t help either. Tough times, those were…

    Brian

  • Just think how good it would be if the A6F had been bought instead. Good gas mileage, bomb load and an NFO in the right seat. ( Something every pilot needs! :-) )

  • Charles

    Lex,

    There is a half way decent book written by a former Pentagon insider about the A-12 fiasco. It is called “The $5 Billion Dollar Misunderstanding: The collapse of the Navy’s A-12 Stealth Bomber Project” by James P. Stevenson. He is pretty critical of how the whole operation was mis managed and mentions in pretty good details of some of the laws, regulations, and just general mistakes made by those inside the 5-sided wind tunnel and over at Cyrstal City with trying to get a stealth aircraft project started with the Navy.
    Some of the things he mentions is how the Navy was still funding an R&D project that hadn’t fully meet its R&D goals yet before rushing head long into low rate inital production, how by General Dynamics and Northrup/Grumman were forced to re-invent the wheel with regards to a flying wing since the USAF was unwilling to share thier lessons learned with the B-2A project, how the Navy hid its failures to meet major acqusition milestone reporting to congress under the guise of “National Securtity”.
    This book was written in 2000 so it was written before the final set of court cases was decided. Also if you do read this, understand that the author had a minor axe to grind with some of the politicos over at the 5-sided wind tunnel that forced him out of a job after blowing the whistle on the F-16 and F-18 and B-1B projects. So for a few people like the under SecDef for Acqustion under Weinberger he doesn’t really paint in a good light.

    This whole project in my opinion did more to put a dent into the Naval Aviation budget. Since it was an example used by the anti-defense politicos of fraud/waste/abuse of taxpayer moneys and a good reason to cut back on the defense department budget. We are paying dividends because of this, on top of this project is what has keep people from doing more then debate and draft ideas for requirements on what to replace other aircraft such as the C-2A, E-2C, S-3, ES-3A, etc on the carrier decks.

    I feel sorry for a few of the mid-level folks that were caught up in this project and now have a tarnished repudation.

  • Nose

    Don’t know much about aquisition programs, don’t know nothin about contract law but I know this- in the mid 90’s, I was working at LSO school and some Gubmint lawyers came by, had us sign lots of papers, and briefed us on the mobility aspects of the program (basicially, what it’s preformance was going to be around the carrier.) After looking at the specs, we all giggled a little, then laughed, then guffawed. The lawyers said “Thanks very much,” Packed up and left.

    Cancellation might have hurt Naval Aviation, but I’m not sure buying into that luh-suh wouldn’t have hurt more.

    Look at the other aviation programs that we have bought into in the past 20 years – not sure they were really what we needed, but they are what we’ve got! (Throws that gernade into the conversation and then backs out quietly and waits – hoping B2 or another Grumman loyalist weighs in…)

    Nost

  • badbob

    I wrote an entry and then lost it!

    Nice analysis Lex. I would only add to remember that mixing legal opinions and the facts based on inquiry. Your appraisal rightfully assigns blame for both sides. Check this document for that inquiry:

    http://www.suu.edu/faculty/christensend/beacha-1.pdf#search=%22navy%20a-12%20case%20study%22

    In retrospect, like you, I think the A-12 program was in the wrong place for all the right reasons to be chopped notwithstanding all the technical issues that weren’t resolved at CDR (nothing insurmountable) and the schedule slide.

    Personally, I wish we had chopped some heads and continued to fund the program. Today’s nominal airwing would have a different look & capability…

    B2

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